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Saturday
Jan302010

Alloy 42 or Kovar

RD Chemical Logo

Process Line for ChemPolish™ of Alloy 42 or Kovar

Process Line
Concentration & Temperature
Time
Heater Equipment
Process Equipment
Exhaust Required
     1. Alkaline Clean: Spray
      MicroClean™ CuL (RD-19)
25% by volume
120-170°F (50-75°C)
2-4 Min.

SS or Quartz - OK
Teflon - OK
Titanium - OK

SS - OK
PVC - OK
PP - OK
Yes
OR
 
     1A. Alkaline Clean Soak tank
      MicroClean™ CuLX (RD-68)
25% by volume
120-170°F (50-75°C)
See Above
Yes
     2. Cold Rinses, cascaded, can usuallly be sent to drain with only pH adjustment, if needed
100%
120°-140° F (50-60° C)
60-90 Seconds
Teflon or Quartz - OK
Titanium - OK
PVC - OK
PP - OK
Yes
OR
 
100%
120-140° F (50-60° C)
60-120 Seconds
Teflon or Quartz-OK
PVC – OK
PP - OK
Yes
     4. Cold Rinses, Cascaded, (May need to be treated for pH adjustment, and Nickel removal)
     5. Dry, Turbine blower preferred, if material can handle force.
Monday
Jan112010

Crystallization Control in Solution Mining

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Crystallization Modifiers for Solution Mining

RD Chemical manufactures additives for crystallization liquors to reduce, and make more uniform, crystals from liquors. Each application is different, and very much depends on what is being crystallized, and temperature and concentrations, so each application requires a slightly different formula. Contact RD Chemical with details of your application, and we will optimize a product for your unique end use.
Monday
Jan112010

Stainless Steel without colored oxide

RD Chemical Logo

Process Line for ChemPolish™ of 300 Series Stainless Steel without colored oxide

Step
Process Line
Concentration & Temperature
Time
Heater Equipment
Process Equipment
Exhaust Required
1.
Alkaline Clean: Spray MicroClean™ CuL
(RD-19)
25% by volume
120-170°F (50-75°C)
2-4 Min.
SS or Quartz - OK
Teflon - OK
Titanium - OK
SS - OK
PVC - OK
PP - OK
Yes
OR
1A.
Alkaline Clean Soak tank MicroClean CuLX™
(RD-68)
25% by volume
120-170°F (50-75°C)
See above
No
2.
Cold Rinses, cascaded can usuallly be sent to drain with only pH adjustment, if needed
3.
100%
175°-180° F (80-85° C)
60-90 Seconds
Teflon or Quartz – OK
Titanium - OK
PVC - No
PP - OK
Yes
OR
3A.
100%
175°-1800° F (80°-850° C)
60-120 Seconds
Teflon or Quartz - OK
Titanium - OK
PVC – No
Yes
4.
Cold Rinses, Cascaded, (May need to be treated for pH adjustment, and Nickel removal)
5.
(Treatment with 50% commercial 42° Be’ Nitric acid may be required if SS is high carbon, and a black smut is generated. This is room temp, ~30 seconds)
6.
Further cold rinse, if required.
7.
Dry, Turbine blower preferred, if material can handle force.
Monday
Jan112010

Stainless Steel with colored scale

RD Chemical Logo

Recommended Process Line for ChemPolish™ for 300 Series SS with Colored Scale

Step
Process Line
Concentration & Temperature
Time
Heater Equipment
Process Equipment
Exhaust Required
1.
25% by volume 130°-180°F (45°-80°C)
5-10
Minutes
SS or Quartz - OK
Teflon - OK
Titanium - OK
SS - OK
PVC - OK at lower temps
PP - OK
No
2.
Cold Rinses, cascaded. Tap Water OK Can usually be sent to drain with only pH adjustment, if needed
3.
50% by volume Part A + Part B 180°-200° F (80°-90° C)
60-90 Minutes
Teflon - No
Titanium - OK
Quartz - OK
PVC - No
SS - OK
PP - OK
Yes
180° F Max
w/reinforcement
4.
Cold Rinses, cascaded Tap Water OK, Can usually be sent to drain with only pH adjustment, if needed
5.
100% by volume 70°- 90°F (20°-30°C)
30-60 Seconds
Teflon - OK
Titanium - No
Quartz - OK
PVC – OK
PE - OK
PP – OK
Yes
6.
Cold Rinses, Cascaded. Tap water OK
(May need to be treated for Nickel and Chromium removal & pH adjustment).
7.
100% by volume 175°-185° F (78°-82° C)
3-8
Minutes
Titanium - ??
Quartz - OK
CPVC - OK
PP - OK
PVDF - OK
Yes
8.
Cold Rinses, cascaded. Deionized Water for best results.
(Will need to be treated for Nickel and Chromium removal & pH adjustment)
9.
Nitric Acid Desmut (Needed only when SS has significant Carbon Content)
50% by Volume Commercial 42° Be’ Nitric Acid Unheated
30-60 Seconds
DNA
PE - OK
PP - OK
PVC - OK
SS - OK
No
10.
Cold Rinses, cascaded Deionized Water for best results
(Can usually be sent to drain with only pH adjust)